Auto Machine Punching Whole Production Line for Brake Pad Back Plates

• Customization: Available
• After-sales Service: 2years
• Warranty: 2years
• Model NO.: BLA
• Processing Type: Shaping Metal
• Material: Carbon Steel
• Mould: Simple Single Process Dies
• Surface Processing: Polishing
• Fine Blanking: Open
• Process: Forming Process
• Industry: Metal Stamping Parts
• Tolerances: 0.02mm
• Customized: Customized
• Key Selling Points: Automatic Production Line
• Model No.: Hinge Making Machine
• Slider Movement: Single Action
• Controlling Mode: CNC
• Power Source: Pneumatic
• Certification: GS, CE, RoHS, ISO 9001
• Nominal Force (kN): 800kN Auto Press Power Machine
• Product Name: Shovel Pickaxe and Hammer Making Machine in China
• Usage: Pressing Metal Products
• Warranty of Core Components: 24 Months
• Transport Package: Standard Export Package
• Specification: 5000*5000*5000
• Trademark: HANGYU
• Origin: Zibo

Product Description

 

Product Description

 

Automatic brake pad making machine

 

Features:
The production line has the function of high-efficiency punching and saving of material utilization. Rolling, leveling, left and right shifting, punching lower circle and other different specifications of materials to achieve sway and fall, it is a metal coil It is an indispensable high-efficiency processing line for the blanking method of material processing wafers. Production line structure composition: Hydraulic feeding trolley, single-head cantilever hydraulic uncoiler (optional double-head hydraulic uncoiler), hydraulic Cantilever support, hydraulic telescopic feeder plate, precision sheet leveler, transition bridge in the pit, bottom of the pit Anti-scratch bracket, material pit guardrail, side guide width adjustment device, servo left and right shift leveling feeder, complete Product conveyor belt, automatic wafer stacking device (optional)

 

 

1. Punching machine

Zibo Hangyu BLA series power press is high precision punching machine , this model has better precision and efficiency than traditional JF series punching machine. vertical crankshaft,compact structure,crankshaf after forging high-frequency quenching grinding,smooth finish,flexible rotation;Rectangular six-side extension of the guide,high precision guide,the upper table and the slider with a screw connection. 

 

 

Detailed Photos

 

BLA Specification( * Other size details consult the salesman)
Specification	unit	BLA-25	BLA-45	BLA-60	BLA-80	BLA-110
Capacity	Ton	25	45	60	80	110
Rate tonnage point	mm	3.2	3.2	4	4	6
Speed changing	s.p.m	60-140	40-100	35-90	35-80	30-60
Stable speed	s.p.m	-	75	65	65	50
Stroke	mm	70	80	120	150	180
Die height	mm	195	250	310	340	360
Slide adjustment	mm	50	60	75	80	80
Slide area	mm	470*230*50	560*340*60	700*410*70	770*420*70	910*470*80
Bolster area	mm	680*300*70	850*440*80	900*500*80	1000*550*90	1150*600*110
Shan hole	mm	Φ38.1	Φ38.1	Φ50	Φ50	Φ50
Main motor	kw.p	3.7*4	5.5*4	5.5*4	7.5*4	11*4
Slide adjust device	HP	manual operation
Air pressure	kg/cm²	6	6	6	6	6
Presses precision	GB/JIS 1 class
Presses dimension	mm	1280*850*2200	1600*950*2500	1600*1000*2800	1800*1180*2800	1900*1300*3200
Presses weight	Ton	2.1	3.8	5.6	6.5	9.6
Die cushion capacity	Ton	-	2.3	3.6	3.6	6.3
Stroke	mm	-	50	70	70	80
Die cushion effective area	mm²	-	300*230	350*300	450*310	500*350

2. Manipulator---4/5 Axis Stamping Industrial Swing Arm Robot load

 

Independent manipulator is widely used for the automatic handling of large sheet metal parts stamping in multiple press lines with multiple process stamping dies. Mainly have the following features:

1. The use of dual servo drive, dual retractable arm suspension and the main Bar, X-axis, Z-axis can achieve synchronous

movement, move the work piece from one station to the next station, to improve the degree of automation;

2. The suction arm aluminum profile has a strip groove, and the arm can be adjusted according to the size of the work piece.

3. The material can be grabbed (single or combined) by vacuum chucks, electromagnets, vacuum jaws, etc.

4. The end is equipped with safety racks, sound and light alarm devices and other related safety measures;

5. Each robot arm is equipped with a sensor detection device (proximity sensor, vacuum detection)

6. The line body has dropping frame function, which is more suitable for the special process requirements in the stamping;

7. The line body can connect with roll feeders, sheet material stackers, and tapping machines, turning machines, riveters,

and other auxiliary equipment to achieve continuous production.
 

1. Highly flexible, multi-directional and multi angle for variousstamping action.
2. Power off position memory avoiding the trouble of zero pointreset.
3.Open programmable technology supporting motion trajectoryprogramming.
4. Suitable for all types of stamping equipment on the market.5. High stability and efficiency with speed of 15~20pcs/min.6.Convenient installation,mass production can be achieved within
3 days after payment
7. Simple operation.
8. Service life 8-10 years

3. Feeding Platform
1. Fast and efficient, no need to fix, can be arbitrarily moved according to the requirements of the site, to achieve multi-site operation.
2. Smooth and efficient. The efficiency can reach 15 to 18 beats per minute.
3. Good economy: Security: Independent research and development of the program, drag teaching servo calibration mode to make the product more fast and efficient characteristics, switching mold can be completed in a few minutes.
4, Adopt famous brands at home and abroad and high-precision core accessories, the quality is stable and reliable, positioning error control in ±0.1mm from ow talure rate.

Company Profile

  Hangyu Machine Tool Ltd. are professional in metal proccessing machine industry. Hangyu Machinery Limited is professional on manufacturing mechanical power press, pneumatic power press, hydraulic press, press brake, shearing machine, plate bending and rolling machine, profile bending and rolling machines. We have 18 years experience on manufacture metal working machines and we export our machines to all the worldwide market and have the best response from customers. 
 

                                                            COMPANY INTRODUCTION

1. More than 12 years experience for Hydraulic Press and 16 years for sheet metal machinery

2. Total Number of Employee: 200

3. Number of R & D Staff: 26

4. Floor Area: 30, 000m2

5. New factory area: 40,000m2

                                                   We are producing below ranges of machines:

1. NC Press Brake

2. CNC Laser Cutter

3. CNC Punch Press

4. CNC Shears

5. Hydraulic Press

6. Automatic Production line

Packaging & Shipping

We are currently reviewing our product packaging from the angles of waste-reduction and resource-saving. We are also working on improving transportation efficiency from the design phase of product development.

1. Our wooden case is after fumigation treatment. Needn't timber inspection, saving shipping time.
2.All the spare parts of the machine were covered by the some soft materials mainly using pearl wool.
3.The outmost is wooden case with fixed formwork.
4.The bottom of the wooden case has firm iron jack, convenient to handing and transport.

After Sales Service

We provide 24 hours on-line service

Can contact us by MSN, Skype, Email and Telephone at any time

Our factory also will make DVD to show the operation steps for the customer.

 

We can send the component by DHL, TNT freely

Our guarantee time is one year, if any component is damaged during guarantee time

 

Our factory can send our engineer to the customer's factory install, commission and training freely

The customer provide the double trip tickets, food and accommodation for our engineer. The customer also can send the engineer to
our factory to learn the operation and maintains freely.

FAQ

1.Terms
Delivery time:45 days after order
Packaging:Standard foreign trade wooden box export packaging Payment methods: Western Union or PayPal or TT:30% deposit in
advance,70% balance before shipment against the copy of B/L.
Warranty pertod:2 years
Technical service : available(online + offline)
Operation & maintenance manual(English Version)available

2.Can you supply the relevant documentation?

Yes, we can provide most documentation including Certificates of Analysis
/Conformance; Insurance; Origin, and other export documents where required.

3.Do you guarantee safe and secure delivery of products?
Yes, we always use high quality export packaging. We also use specialized hazard packing for dangerous goods and validated cold storage shippers for temperature sensitive items. Specialist packaging and non-standard packing requirements may incur an additional charge.

4.Warranty Policy
The guarantee covers the main parts of the machine, excluding wearing parts. PARTS DELIVERY Within 5 days by DHL/ Fexed .During
the warranty periodfree maintenance and replacement parts available if any quality problem under regular operation.(except for improper operation or man-made damage) .